Ford Fusion Gas Tank Size: Sizing Up Tanks

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cartoon image of ford fusion driving in the mountains at night

The Ford Fusion, a staple in the mid-size sedan market, is known for its sleek design, comfortable interiors, and noteworthy fuel efficiency.

The Ford Fusion has a gas tank size of 16.5 gallons. This size has been consistent since 2011, when the size was reduced from 17.5 gallons.

Whether you’re driving the latest model or a pre-owned Fusion, knowing the specifics of your vehicle’s fuel capacity can help in estimating travel distances, refueling intervals, and fuel expenditure.

Gas Tank Capacity by Model Year

  • 2020-2024 Ford Fusion: The latest models offers a standard tank size of approximately 16.5 gallons, consistent across various trims.

Fuel Tank Size by Year

YearModel VariationsTank Capacity (Gallons)
2024All Models16.5
2023All Models16.5
2022All Models16.5
2021All Models16.5
2020All Models16.5
Ford Fusion gas tank size from 2020-2024

Efficiency and Range

  • 2020-2024 Models: With a 16.5-gallon tank and 25 MPG in, these models can cover 412 miles per tank.
  • 2017-2019 Models: Similar fuel efficiency as the latest models, but the Sport variant shows reduced mileage due to its enhanced performance features.

Impact on Driving and Planning

The consistent tank size in Ford Fusion models simplifies planning and budgeting for fuel. The 16.5-gallon capacity is sufficient for long trips without frequent stops for refueling. However, variations like the Sport model may require more frequent refueling due to its performance-oriented design.

cartoon image of a ford fusion driving near a bridge

Hybrid Model

Most Fusion Hybrid models from recent years have a 14-gallon tank. By comparison, the non-hybrid Fusion has a 16.5 gallon tank. This reduction in size is due to the space needed for the hybrid system’s battery pack.

Despite a smaller tank, the Fusion Hybrid doesn’t compromise on range, thanks to its exceptional fuel economy.

Non-hybrid Fusions average 25 MPG in mixed driving conditions. By contrast, the Hybrid can reach 40 MPG+, depending on model year and driving conditions.

The Fusion Hybrid’s design offers a smart balance for drivers looking for eco-friendly options without sacrificing the convenience of fewer fuel stops.

Its smaller tank, combined with superior fuel economy, translates into reduced fuel costs and less frequent trips to the gas station. As an added bonus, you’re also contributing to a smaller carbon footprint.

Older Models

2006-2019

The Ford Fusion was introduced in 2006 and featured tanks of 17.5 gallons. In 2011 the tank size was reduced to 16.5 gallons.

YearModel VariationsTank Capacity (Gallons)
2019S, SE, SEL, Titanium16.5
2018S, SE, SEL, Titanium, Sport16.5
2017S, SE, Titanium, Platinum, Sport16.5
2016S, SE, Titanium, Platinum16.5
2015S, SE, Titanium16.5
2014S, SE, Titanium16.5
2013S, SE, Titanium16.5
2012S, SE, SEL, Titanium16.5
2011S, SE, SEL, Titanium16.5
2010S, SE, SEL, Sport17.5
2009S, SE, SEL, Sport17.5
2008S, SE, SEL17.5
2007S, SE, SEL17.5
2006S, SE, SEL17.5
Ford Fusion gas tank size from 2006-2019

Fusion Gas Tank Recalls

Over the years there have been a few recalls on the gas tanks for Ford Fusions. These recalls were fairly wide spread, affecting nearly half a million vehicles (including Fusions and Mercury Milans,) but none were life threatening or time sensitive.

  • 2010-2011 Ford Fusion and Mercury Milan Recall: Approximately 450,000 vehicles were recalled in North America due to a potential issue with the fuel tank.

    This recall was specifically for the 2010-2011 Ford Fusion and Mercury Milan sedans. The problem was related to a canister purge valve that might not work properly, causing internal pressure changes inside the fuel tank (1).
cartoon image of a fusion driving through the desert.

Frequently Asked Questions

What’s the average range of a Ford Fusion per tank?

Most Fusion models can travel about 412 miles on a full tank, depending on driving conditions.

Does the Ford Fusion have different tank sizes for hybrid models?

The Fusion Hybrid and Energi models typically feature smaller tank sizes due to space taken by the battery pack, often around 14 gallons.

How often should I refuel my Ford Fusion?

It depends on your driving habits, but with an average range of over 400 miles, weekly refueling is sufficient for typical use.

Ford Fusion Gas Tank Farting

If your Ford Fusion’s gas tank is making a sound similar to farting, it’s likely due to the emission system venting air from the tank. This can happen as the tank adjusts to changes in fuel level or temperature. While unusual, it’s typically not a sign of a serious problem.

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